Thursday, November 5, 2015

The Dress: Skirt Construction

By the time I get to putting the gown together, it is March 2015, four months before the big day.  I worked on the underskirt for a week of 13 hour days, sequining on weekends, watching sooo many movies.  I would like to state again that this dress in this time frame would not have been possible on my own, several dear friends spent hours and hours on the massive amount of handwork needed, and for that I owe them big time!

The Underskirt in silk twill was flatlined with cotton muslin, sewn, hung, picked out, trimmed, hung, trimmed, sewn, hung, trimmed, hemmed.  The silk twill stretched way over the cotton on all the bias seems, leaving weird baggy butterfly wings over the diagonal seams on the skirt.  Ick!  But I followed the above and eventually got things down to shape.  The tiny darts were first basted through, then basted closed, then sewn.  As you can see, the train needed a lot of trimming to get to the correct circular shape, it stretched out to much more of a diamond.
Before trimming
After trimming and hemming




















I hemmed it, then started working on the under-hem trimmings.  This was a detail of the original that I absolutely loved.  You can see that under the hem there is a flush folded strip of the same fabric that goes all the way round, and under that a line of sawtooth trim.  After finally figuring out how to make the sawtooth trim, I deemed it impossible.  Here it is: you fold the fabric in half, sew an inch or so down, cut the folded edge into neat squares, poke the corners of the squares in until they look like triangles, then slipstitch the edges.  Yikes!  Even if I got good at that I would have had to devote another 500 hours to it (wild surmise, but probably true).  So I settled for box pleats.



The first layer of undertrim was a bias strip of silk twill flatlined with bias silk organza and folded.  It was a weird way to do it, but it lays nicely under the skirt. 
I then took a looovely shortcut and interfaced a length of silk twill with cotton fusible interfacing before cutting it into 10” strips, folding it in half lengthwise, and pleating it.  The resulting pleats are heavy, but they help the skirt bounce along the ground, and the underhem trim looks wonderful when the skirt inevitably folds up along the edge.
Pleats and underhem trim pics























I then trimmed the edge in three pleated ruffles of silk chiffon.  These tiny, delicate, fluted pleats looked near-enough impossible to do with any technology I had available, but I took Cathy Hay’s invaluable tip to send the fabric away to get pleated.  Apparently you can do that!  It doesn’t even cost that much!  I sent the uncut, dyed yardage to New York and two weeks later it arrived, sandwiched in white paper. 





After carefully laying it out, cutting it into strips, and hemming it (rolled with my fingers under a straight stitch) I gathered the ruffle to compensate for the stretching it received during hemming, which brought the pleats back together for dramatic fluting.  I got that tip from the impeccable American Duchess, who used the technique for her pressed fluted flounces on her stunning Green Acres gown.
Then it was a matter of pinning and sewing and pinning and sewing.





Underskirt: functionally finished!


For the overskirt, I laid the chiffon over the pattern and traced the outline of the skirt halves and the sequin design with pencil.  One at a time, the halves were laid flat, carefully weighted, and the sequin application began.  I bought 3 144 yard rolls of pre-strung flat sequins; I had no idea how many I might need and that gave my amazing helpy sewers each their own spool.  We used nylon monofilament and eventually figured out that it was way easier if you glued the sequins on with glue stick before sewing.  The process was incredibly time consuming and tedious. I didn’t dare stretch the chiffon on a frame, because when unstretched the sequins would wriggle unpredictably; a sampler I had done previously confirmed that.  So we worked it loose and flat, while the monofilaments caught at the sequins and snagged them out of their carefully placed curves.  I would reckon a hundred hours.  For each half.   Everybody agreed that was the worst.
One of two overskirt panels

After the sequins were finished (what a day!), the halves were trimmed and hemmed.  The last chiffon ruffle was stitched over the hem.  A quick steam (which curled some of the plastic sequins, tarnation!) and it was ready for the velvet.  But was I?


Un-ruffled overskirt draped on underskirt.  The layers must meld and flow.

My steamer was at the woodshop where my husband-to-be and his team were using it to steambend wood for the archways that would grace our ceremony.  So I ironed the five yards of hanging velvet with puffs of steam from my upright iron (my elbow braced solidly on my hip) and a boar bristle hairbrush. 
The motifs were traced on the backside of the velvet with a mechanical pencil; I used dots and dashes more than lines because the pile was so shifty.  Each motif took 15 minutes to trace, and a full hour to cut with a 45 mm rotary cutter.   I kept them laid out and sandwiched between sheets of paper until it was time to go to work.


The observant eye will note that the velvet appliques on the original gown have a ruched appearance.  This may be the case, or it may be wrinkling from storage.  In my case, I chose to ignore it because the feat of patterning that would give me spindly motifs that would gather neatly down to perfect proportions sounded…iffy.  It’s possible that strips were ruched and trimmed and shaped into curls as they were applied, which makes sense given the charming irregularity of the hemside swirls and the fact that Worth had workhouses of skilled embroiderers at his disposal.  Since it was my first time, I decided to go ‘easy’ and simply cut the motifs flat. 

The glue stick was so effective that I used it to stick on the motifs, arranging each frond before gluing it down.  Some of the interweaving bits were left unglued till later in the process.  Then each line was edged with satin rattail cord, couched on by hand.  My assistants and I used small stitches to ‘pinch’ the cord at intervals, a look consistent with the original and attractive in its own right.  The edge of the velvet was caught down on either side with the couching, so cord and applique were applied in the same stroke.  Thank goodness.

Finished overksirt!  The fold on the right is center front.


Each iris took 12-14 hours to couch.  First, the two middle motifs on each side were finished.  Then the backs were sewn together and the back motif was applied.  Then the fronts were seamed and the front applique was applied.  I don’t really remember how I finagled that, but there must have been enough fabric to push the rest aside. When all were finished, the ends of the cord were threaded through awl-holes to the back, where they were fastened to the back of the motif with tiny unobtrusive stitches.  The overskirt was draped on the underskirt for placement; marked, trimmed, and the darts sewn up, and I tried that puppy on.  

Unfortunately, I had made the front of the underskirt a full two inches short, which meant the whole mass pulled at the front of my ankles as I walked; my slippers were flat, so I wanted it to just touch the floor.  To compensate, I added a shaped yoke out of interfaced silk twill that lent a few more inches to the top of the waist, and to my delight that mostly worked!   The underskirt pretty much hid the yoke seam.  Then waistband.  Then hooks and eyes.  I even added the little butt pocket included in the Janet Arnold pattern, and which also appears on the Oak Leaf Dress to much speculation.  I’m pretty sure it’s for a fan or a hankie, but I made the opening of mine a bit small which, combined with the awkward angle, would necessitate a lead rope to retrieve the items.





The poochiness at the back was later fixed by a bumpad, and the waistband was taken in a bit at the back; the overlap was decreased to decrease bulk in general, since I found I was having to lace to 22 1/2" to fit the 23 1/2" bodice.  Yikes!  
It was heavy, but I did some testing by spinning around and letting the train orbit for a while; nothing came flying off, nothing ripped.  Hurrah!

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